Pottery
Clay - what a wonderful, natural resource! The gardener may
snub it and the mother curse it as she scrapes the gooey stuff off the
children's boots, but that breed of individual called the potter just loves
to pull up his sleeves and plunge the hands into the oozy brown material.
What a delight! To take that mass of decomposed felspathic rock, formed from
millions of years of natural activity and erosion, to squeeze, pound, knead
and roll it into a functional or decorative art work is a tremendously
satisfying experience. And it really is quite a remarkable substance, this
slippery, slimy combination of hydrogen, oxygen, aluminum and silicon that
we call clay.In its workable form, clay is a very "plastic" material
meaning that it is highly capable of being shaped and molded. Once molded,
either "hand built" or "thrown" on the potter's wheel, it will retain the
imprints and shaping of the potter's hands, gradually becoming stiffer and
harder as water evaporates from the clay. Once this "greenware" is
completely dry, it is very brittle and requires careful handling. To achieve
a durable, lasting creation, the potter must now kiln fire his work. This
concentrated application of heat causes chemical changes which render the
clay hard, rock-like and durable. In order to make the resulting "bisque"
ware more attractive and functional, the potter next coats his work with
glaze and kiln fires it once again.
The glaze is a mixture of chemicals, minerals and water which when deposited
over the pottery and fired to the correct temperature, fuses over the
forms to create a glass coating. Metallic oxides and glaze stains added to the
glaze give colouring and most potters develop their own special recipes for
glaze mixtures - each creating unique colour combinations which identify the
work from that of other potters. The range of colours is enormous - tin oxides
produces a white glaze, manganese carbonate yields purple, red from iron oxide,
brown from iron chromate. The list goes on and as oxides themselves are mixed
together the shades of colour expand further.
Currently, we have many
capable people "potting" around our province. You'll see their works at craft
shops, craft shows, flea markets and perhaps you will be baffled by the variety
and names of their products. Basically, you will be seeing 3 types of pottery -
earthenware, stoneware and porcelain and these represent 3 different types of
products.
Earthenware pottery is made from common clay, our local source in Nova
Scotia being the Lantz area where L. E. Shaw Ltd. uses the same clay for its
brick products. The clay reaches its rock like "bisque" form at a relatively low
kiln temperature, between 1050 and 1150 degrees C . The iron in this type of
clay produces a pottery which is red or brown in colour - our Lantz clay is
quite reddish. Earthenware pottery is quite porous, so it won't hold water
unless glazed, but this makes it the perfect product for wine coolers, butter
coolers, clay bakers, all of which are soaked in water before use. The unglazed
earthenware will soak up the water and in the case of a clay baker, release it
again as steam as you cook your roast in it.
Stoneware pottery that is unglazed is, by contrast, non porous. Fired
at a higher temperature(1200-1300 degrees C), the particles in this type of clay
begin to "vitrify" or crystallize together forming an impervious and very strong
product. Although an unglazed stoneware cup will hold water, most potters glaze
their stoneware pieces to give it a smoother and more attractive appearance.
Perhaps your grandmother had old stoneware jugs and crocks with clear glazes?
Porcelain pieces are made from a white clay composed of felspar, china
clay and quartz. It is a very soft, putty-like, fine grained clay requiring
special skill to handle and mold into shape. This clay is high-fired at
temperatures of 1300 degrees C or more and upon firing, the clay and glaze
totally fuse, producing a fully vitrified product. The chemical reaction
occurring during firing forms a structure of interlocking crystals between the
clay particles thus making the finished pieces non porous. Porcelain also
becomes translucent upon firing giving it the appearance of fine, smooth bone
china. It is the aristocrat of pottery pieces!
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